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Old 21-03-08, 22:37
Fast Fattie
Posts: n/a
Well done Kev... You are a brave man to take this on. But I guess that's what sets people like you above those of us with more limited knowledge, and no urge to give ourselves this kind of agro..

Well done Kev, and good luck.
Old 22-03-08, 10:37
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Kev Kev is offline
Join Date: May 2006
Location: Brisbane, Australia
Posts: 6,058
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Got the motor together.

Raptor barrel & piston in. Measured both the XT & Stage 1 camshaft, piston to valve clearances, checked the spring coil gaps.

Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

Last edited by Kev; 10-11-09 at 09:15.
Old 22-03-08, 11:22
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CaptMoto CaptMoto is offline
The Guv'nor
Join Date: May 2006
Location: London
Posts: 3,999
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dribbling on keyboard here Kev, stop teasing or I'll get done for perving!!
This message is for all new joining members, I recommend you take in as much as you can of

this forum and it's content, by copying important stuff onto your own machine.

This forum will close down on Dec 31st 2019 after 15 years of being online.

Thank you

Old 22-03-08, 11:31
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motonacio motonacio is offline
XT-Moto SuperStar
Join Date: Jan 2007
Location: Here and There
Posts: 388
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Speechless with admiration.
My Mods | TLC | A good spannering | Kev's brilliant Mods & advice via XTSupporters - Best £10 ever spent.Lucid Puppy && SeaMonkey - Wubi - - Boinc - electric sheep

"Strive to be the person your dog thinks you are"

Old 22-03-08, 12:44
Bear Bear is offline
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Location: Peterborough
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Will it be a Kev mod on Ebay? lol
Old 22-03-08, 13:18
Denny Denny is offline
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Join Date: Nov 2006
Location: Istanbul
Posts: 564
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Originally Posted by motonacio View Post
Speechless with admiration.
Likewise, that is incredible

Brings my (lack of) capabilities to reality
Old 22-03-08, 14:08
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Tony660x Tony660x is offline
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Join Date: Oct 2006
Location: Staffordshire, UK
Posts: 569
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I take my hat off to you Kev, its looking good and I certainly hope it runs well and gives you what you were looking for in terms of performance etc.

I would say you are in a small club of people with this mod LOL.
Old 22-03-08, 16:24
Paul666 Paul666 is offline
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Join Date: Dec 2006
Location: Southampton
Posts: 7
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Nice work

looking good but how the hell did you open up the crankcase to recieve the barrel shoulder on a universal mill without removing the conrod and using a boring head? No rotary table either? please share this technique, cos im very impressed.
Old 22-03-08, 16:29
marko xt leo marko xt leo is offline
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Join Date: Oct 2006
Location: croatia
Posts: 3
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kev , dyno are waiting for you
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Old 22-03-08, 23:14
Primal Primal is offline
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Join Date: Mar 2008
Location: Ireland
Posts: 6
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wow simply amazing. League of your own man!

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